OMG BOOKSOURCE
PRESENTS
Instructional Materials for Industrial Skills:

Mechanical Maintenance
(from Air Conditioning to Valves)

Air Conditioning and Refrigeration /Bearings and Lubrication
Boilers, Furnaces, and Heat Exchangers /Compressors /Engines /Fasteners
Tools /Machinery Mechanical Drives / Piping Pipefitting, and Pumps
Rigging and Lifting /Shop Practices /Valves 

Air Conditioning and Refrigeration

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MEM005 
INTRODUCTION TO AIR  CONDITIONING AND  REFRIGERATION
Video Heat transfer; phase change; compression; condensation and expansion; pressure-temperature relationships.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM007 
VAPOR COMPRESSION  EQUIPMENT AND REFRIGERANTS
Video Design variations and operating principles of evaporators, compressors, condensers, and metering devices; refrigerants; qualities/types; auxiliary equipment.  1 hour video, 1 student workbook,  1 instructor’s guide.

MEM009 
TEST AND MAINTENANCE  EQUIPMENT
Video Gauge manifolds; temperature sensors; leak detection devices; vacuum pumps; suction line filter dryers.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM011 
SYSTEM OPERATION CHECKS
Video General system check; checking refrigerant charge; leak testing; maintaining lubrication level; start-up procedures.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM013 
PUMP DOWN, EVACUATION,  AND CHARGING
Video System pump down; system evacuation; charging.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM015 
MECHANICAL  TROUBLESHOOTING
Video Procedures for troubleshooting; short cycling; high discharge pressure; low suction pressure.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM017 
ELECTRICAL CONTROLS AND CIRCUITS
Video Procedures for troubleshooting; unit will not start; defective relay, burned contacts, loose connections.  1 hour video, 1 student workbook, 1 instructor’s guide.

MEM022B 
AMMONIA REFRIGERATION
Video

PART 1
AMMONIA PROPERTIES, HAZARDS AND SAFETY PRECAUTIONS

PART 2
SYSTEM COMPONENTS, MAINTENANCE AND TROUBLESHOOTING
Part 1 of this two-video set introduces ammonia as a refrigerant for large applications, the safety precautions necessary when working with it, and the regulations and standards applying to ammonia and the systems using it.  Part 2 emphasizes the routine activities that ensure system efficiency.  A study guide is available.
Part 1 - 14 minutes;
Part 2 - 20 minutes.

MEM022C 
CHILLER SYSTEMS
Video

PART 1
WATER LOOPS AND COMPONENTS

PART 2
MAINTENANCE, OPERATIONS AND
TROUBLESHOOTING
A comprehensive two-part program concentrating on large, centrifugal chiller applications using lower pressure refrigerants.  They cover basic operation, controls, the chilled and evaporator water loops, cooling towers, and the start-up, shut down, monitoring, maintaining and troubleshooting of chiller systems.  A study guide is available.
Part 1 - 13 minutes;
Part 2 - 16 minutes.

MEM022D 
PNEUMATIC CONTROLS
Video

PART 1
AIR SUPPLY COMPONENTS, CONTROLLERS AND ACTUATORS

PART 2
MAINTENANCE, CALIBRATION AND TROUBLESHOOTING A problem typical of pneumatic controls is inadequate understanding.  This two-part program surveys operating fundamentals and then shows what it takes to keep pneumatic controls working as they were intended, recalibrating when necessary, and maintaining components for long and trouble-free life.  A study guide is available.
Part 1 - 14 minutes;
Part 2 - 14 minutes.

MEM022E 
AIR CONDITIONING  AND REFRIGERATION
Video Series
This four-part course (MEM022F-MEM022I) exposes trainees to the variety of air conditioning and refrigeration systems as well as common maintenance and repair procedures.  A practical approach and real-world information keep the programs informative and immediately useful for a broad audience.

MEM022F 
INTRODUCTION
Video
This program looks at the four main components of a vapor-compression refrigeration system and traces the refrigerant using common terms, refrigerant properties and refrigerant safety, control functions, and basic maintenance procedures.  A study guide is available.  20 minutes.

MEM022G 
COMPONENTS AND CONTROLS
Video
This program surveys the various compressors, evaporators, condensers, expansion devices, auxiliary components, control devices, and control circuits an air conditioning and refrigeration technician is likely to encounter.  A study guide is available.  20 minutes.

MEM022H TROUBLESHOOTING
Video
Using examples, this program illustrates the troubleshooting process and shows how to identify common problems in air conditioning and refrigeration systems safely, systematically, and efficiently.  A study guide is available.  20 minutes.

MEM022I  
SERVICE PROCEDURES
Video
This program covers safety and the EPA regulations applying to refrigerants before leading the trainee through common hands-on procedures such as connecting to the system, reading pressures and temperatures, discharging, evacuating, recharging, and replacing components. A study guide is available.  20 minutes.

Bearings and Lubrication

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MEM023 
ANTIFRICTION BEARINGS
Video
This program illustrates several methods on the installation and removal of anti-friction bearings.  It also stresses the importance of cleanliness in handling.  20 minutes.

MEM025 
BASIC BEARINGS
Video Various types of bearings, components of bearings, and maintenance problems associated with bearings are described in this unit.  Rolling contact bearings and sliding surface bearings are covered, and associated failures and replacement techniques are described.  Includes 1 workbook and 1 instructor’s guide.  1 hour.  Also available in Portuguese and Spanish.

MEM027 
BASIC LUBRICATION
Video This video focuses on the functions, characteristics, and terminology associated with various types of lubricants (oil, grease, solids, and synthetics).  Choosing the appropriate lubricant and method of lubrication is emphasized.  Includes 1 workbook and 1 instructor’s guide.  1 hour.  Also available in Portuguese and Spanish.

MEM028 
BEARING INSTALLATION
Video
This program teaches trainees the basic principles of bearing operation.  It explains how to identify common bearings and their housings; how to monitor bearings for common causes of failure; how to determine the common  causes of bearing failure; and how to mount bearings on shafts and in bores.  A Study Guide is available.  19 minutes.

MEM030 
BEARING MAINTENANCE
Video
Common terms associated with all types of bearings are introduced in this program.  A discussion of the different types of bearings prepares the viewer for maintenance tips and techniques associated with bearings.  A Study Guide is available.  18 minutes.

MEM031 
BEARINGS AND LUBRICATION
Set of Three Videos

Contains three 1-hour videotapes, 1 student workbook, 1 instructor’s guide.

MEM033 
EQUIPMENT LUBRICATION
Video This video explains why lubrication is necessary to prevent excessive wear in equipment and commonly used components.  It examines some of the causes of excessive wear between moving parts, and gives functional and operational descriptions of various common types of bearings and seals.  The unit includes descriptions of various types of oils and greases and an explanation of general duties and responsibilities for maintaining proper lubrication.   1 hour video, 1 student workbook, 1 instructor’s guide.

MEM037 
LUBRICATING BALL BEARINGS
Video
See a technique for ball bearing maintenance showing the proper procedure for removing deteriorated lubricant and replacing with fresh grease.  6 minutes.

MEM038 
INDUSTRIAL BEARINGS
Video Series
This series of three videotape lessons (MEM038A-M3M038C) and their accompanying workbooks form a learning resource which will enable learners to master the basics of bearing technology.  While the entire series is designed to train the student who is new to the field of bearings, the individual videos also offer in-service maintenance personnel the opportunity to review basic information.  The series covers such tasks as proper bearing installation, removal, lubrication and troubleshooting.  Each lesson is introduced by identifying the specific behavioral objectives expected of the bearings maintenance worker, and then explains the techniques that will result in improved instruction.

MEM038A 
TAPE 1 APPLICATION AND  TECHNOLOGY
Video
Understanding the definition of a bearing; the different types of bearings, including plain, ball, cylindrical, spherical, tapered and needle; bearing wear and life expectancy; protective housings for bearings; and the different types of loads.  A workbook is included.

MEM038B 
TAPE 2
MAINTENANCE AND  INSTALLATION
Video
Familiarization with the proper way to install and care for both plain and rolling-element bearings; the different types of fittings for installation; how to check proper operating clearances; and the importance of proper bearing alignment.  A workbook is included.

MEM038C 
TAPE 3
TROUBLESHOOTING
Understand the various ways to identify potential problems and their sources; how to maintain a schedule of monitoring on four major areas of identification; the proper procedures for removing failed bearings; and how to determine the reasons for failed bearings.  A workbook is included.

MEM039 
LUBRICATION
Video
Proper lubrication of equipment is essential if costly down time and replacement are to be avoided.  Shows the importance of lubrication and the proper training of personnel responsible for lubricating equipment.  25 minutes.

MEM041 
LUBRICATION FOR  EQUIPMENT OPERATORS
Video Explores friction and lubrication, natural-feed lubrication systems, monitoring a natural-feed system, adequate lubrication, force-feed lubrication system, monitoring a forced-feed system, filters and centrifuges, as well as centrifuge operation.  Includes a student workbook, instructor’s guide, and transparencies.  1 hour.

MEM043 
LUBRICATION TECHNIQUES
Video
In this program, different types of lubricants and additives are covered, and the importance of following a regular maintenance schedule is stressed.  Proper lubrication techniques for chains, gears, and all types of bearings are demonstrated.  Includes a program guide.  15 minutes.  Also available in Spanish.

MEM049 
POURING BABBITT BEARINGS
Video
Learn how to pour a perfect bearing the first time. We go into melting out the old stuff, the cleanup, good safety practices, installing the wood plugs, spacers and fillers, preheating, blackening, and preventing leaks.  We show how to pour, how to bore and scrape the bearing, how to cut the oil grooves and finger slots.  17 minutes.

MEM050 
ROLLING CONTACT BEARINGS
Set of Two Videos

PART ONE
This unit describes various types of rolling contact bearings and their components.  It explains how each type of bearing operates and modes of failure.

PART TWO
This unit focuses on rolling contact bearing maintenance, including removal techniques, cleaning and inspection, relubrication, and replacement techniques

Two 1-hour videos, 1 instructor’s guide, 1 student workbook.

MEM052 
SLIDING SURFACE BEARINGS 1
Video Various types of sliding surface bearings and their associated elements are described.  This unit examines methods of operation for journal bearing and thrust bearings.  It describes typical maintenance problems.   Includes 1 workbook and 1 instructor’s guide.  1 hour.  Also available in Portuguese and Spanish.

MEM053 
SLIDING SURFACE BEARINGS 2
Video This video describes job preparation, safety, disassembly, inspection, measurements, and replacement techniques  Includes 1 workbook and 1 instructor’s guide.  1 hour.  Also available in Portuguese and Spanish.

Boilers, Furnaces, and Heat Exchangers

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MEM055 
AUXILIARY STEAM TURBINES
Set of Three Videos

VIDEO ONE
Explains turbine operation, removing the casing, measuring thrust, measuring the rotor-to-nozzle clearance, removing and measuring carbon rings, checking shaft and wheel runout and backlash, and removing the rotor and checking bearing clearance.

VIDEO TWO
Covers cleaning turbine parts, inspecting turbine parts, adjusting nozzle clearance, theoretical clearance measurements, actual clearance measurements, installing the packing and wheel cover, and turbine overhaul guidelines.

VIDEO THREE
Presents mechanical and hydraulic governors, maintaining hydraulic governors, mechanical-hydraulic governors, overspeed trip mechanism, and overspeed sensor maintenance.

Three 1-hour Videos.  Includes student workbook, instructor’s guide, transparencies.

MEM057 
BASIC BOILER SYSTEMS
Video Introduces boiler systems and outlines typical air supply systems, fuel supply systems, condensate and feedwater systems, and combustion and water supply control systems.  Control panel instrumentation and its use in boiler operation are also covered.  1 hour.  Includes 1 student workbook, 1 instructor’s guide.

MEM059 
BOILER DESIGN AND CONSTRUCTION
Video Boiler design; boiler components — description and function — fire box, burners, FD/ID fans, stack, mud drum, steam drum, downcommers/risers, moisture separator, superheater, economizers.  Includes a student workbook.  30 minutes.

MEM061 
BOILER EFFICIENCY AND OPTIMIZATION
Video Series
This series introduces the theory, mathematical concepts, and techniques of boiler optimization and efficiency.  It discusses techniques for increasing boiler efficiency in both the boiler and the firebox.  Guidelines and appropriate mathematical calculations for improving and refining operating parameters are discussed in detail.

MEM062 
DRAFT PRESSURE AND BURNER  MANAGEMENT CONTROL
Video 1
This unit presents an overview of the furnace air supply-flue gas removal system, furnace draft pressure measurement control, and flue gas pollution control.  Upon completion of this unit, students will be prepared to discuss furnace draft pressure control systems.  They will attain a practical understanding of the types of process in common usage, and be able to discuss system attributes, specifications, and applications.  

MEM063 
BOILER AND COMBUSTION
EFFICIENCY CALCULATIONS
Video 2
This unit introduces and describes the performance-monitoring concepts of boiler efficiency and combustion efficiency, and presents the parameters, equations, and considerations involved in determining them.  Upon completion of this unit, students will be prepared to discuss boiler efficiency and the major methods for determining it.  They will also be able to distinguish between gross boiler efficiency and net boiler efficiency.  

MEM064 
BOILER PERFORMANCE AND AIR  HEATER CONSIDERATIONS
Video 3
This unit introduces and describes the parameters which affect boiler performance, and explains how to take the effect of air-heaters into account in determining true boiler efficiency.  Upon completion of this unit, students will be prepared to discuss the three basic factors involved in optimum boiler performance:  design, operating procedures, and maintenance.  

MEM065 
BOILER LOAD ALLOCATION
Video 4
This unit introduces and describes the basic techniques of boiler load allocation.  Upon completion of this unit, students will be prepared to discuss the benefits of boiler load allocation, the requirements for its implementation, control strategies for load allocation, and the use of optimizers in load allocation.  

MEM066 
BOILER SOOT CONTROL
Video 5
This unit presents an overview of furnace boiler soot control removal systems.  Upon completion of this unit, students will be prepared to discuss furnace boiler soot control systems; both automatic and manual commands; optimization; and soot-blowing control strategies.   The students will be able to develop heat transfer rate calculations to evaluate boiler efficiency.  Students should also be able to identify and describe the basic components of a furnace boiler soot-blowing control system.

MEM073 
BOILER FEEDWATER AND STEAM — CONTROLLING FOR   
SAFETY AND EFFICIENCY
Video Outlines system flow—the steam cycle, typical temperatures and pressures; steam production—phases of water, temperature/pressure relationships, saturated vs superheated; the dynamics of the control problem—steady-state operation, increase in steam demand, decrease in steam demand, shrink and swell, water chemistry, etc.  Student workbook included.  30 minutes.

MEM075 
BOILER FUEL AND AIR — CONTROLLING FOR SAFETY AND EFFICIENCY
Video Details air flow system—forced draft fans, induced draft fans, air baffles; oil gas systems—burners; coal systems—coal hopper, pulverizer, stoker systems; alternative fuel systems—wood, refuse, etc.  30 minutes.

MEM077 
BOILER INSPECTION AND CLEANING - 1
Video Teaches the skills and knowledge necessary for safe and effective fireside inspection and boiler cleaning.  Preparations for a fireside inspection, symptoms of boiler failure, types of boiler failure likely to be encountered, and safety precautions are all covered.  1 hour.  Includes 1 student workbook and instructor’s guide.

MEM078 
BOILER INSPECTION AND CLEANING - 2
Video Focuses on waterside inspection and boiler cleaning.  Preparations for a waterside inspection, correcting identified problems, water washing the fireside, and chemical cleaning of the waterside are examined.  How to close up the boiler, including closure of the hand holes and manway is explained.  1 hour.  Includes 1 student workbook and instructor’s guide.

MEM081 
BOILER MAINTENANCE
Video Instructs trainees in the different categories of boilers, basic problems associated with boilers, and specific maintenance problems associated with different boiler components.  Includes 1 hour Video, 1 student workbook, 1 instructor’s guide.

MEM083 
BOILER OPERATION AND  CONTROL
Video Series
This series presents an overview of basic boiler operation and control concepts, techniques, and strategies.  It includes terminology, descriptions, and the applications most frequently encountered in process control and power generation situations.  These videos emphasize efficiency, safety, and the use of proper control techniques in both coal-fired and gas-fired applications.

This course consists of two modules, each containing four units of study organized to build a progressive understanding of the topics.  Module 1 has MEM084-MEM087; Module 2 includes MEM088-MEM091.  These units are available individually for subject-specific training or in a package that provides a comprehensive view of boiler operation and control.

MEM084 
BASIC BOILER OPERATION
Video 1
This unit presents an overview of basic boiler operations, and some of the terminology associated with boiler classification, operation, design, efficiency, and pollution control.  Upon completion of this unit, students will possess an understanding of basic boiler operations.  They will attain a practical knowledge of the processes in common usage, and be able to discuss system attributes, specifications, and applications.  Students should be able to identify and describe the basic components of boiler operations.

MEM085 
BOILER MECHANICAL SYSTEMS
Video 2
This introductory unit provides the foundation for a progressive understanding of boiler mechanical systems and terminology, beginning at the fundamental level.  Upon completion of this unit, students will possess an understanding of boiler mechanical systems.  They will attain a practical knowledge of the systems in common usage, and be able to discuss system attributes, specifications, and applications.

MEM086 
COMBUSTION PROCESS OVERVIEW
Video 3
This introductory unit provides the foundation for a progressive understanding of the combustion process and terminology, beginning at the fundamental level.  Upon completion of this unit, students will possess an understanding of the combustion process.  They will attain a practical knowledge of the types of processes in common usage, and be able to discuss the attributes, specifications, and applications of these processes.

Students will be able to identify and describe the general function and 
characteristics of the following:

MEM087 
BOILER TYPE OPERATING CONSIDERATIONS
Video 4
This introductory unit provides the foundation for a progressive understanding of boiler type operating considerations and terminology, beginning at the fundamental level.  Upon completion of this unit, students will understand boiler type operating considerations.  They will attain a practical knowledge of the systems in common usage, and be able to discuss system attributes, specifications, and applications.  Students should be able to identify and describe field erected boilers, package boilers, special application boilers, and their leading particulars.

MEM088 
REVIEW OF CONTROL TERMINOLOGY AND FUNDAMENTALS
Video 5
This introductory unit provides the foundation for a progressive understanding of control terminology and fundamentals at the entry level.  Upon completion of this unit, students will understand control terminology and fundamentals.  They will attain a practical knowledge of the types of controls in common usage, and be able to discuss control attributes, specifications, and applications.  Students should be able to identify and discuss control terminology, evolution of controls, and control fundamentals.

MEM089 
FIRING RATE CONTROL AND AIR/FUEL COORDINATION
Video 6
This unit is an introduction to Combustion Control, concentrating on firing rate control and air/fuel coordination.  The purpose of this unit is to explore the structure of combustion control systems, and demonstrate how to develop and implement firing rate control and air/fuel coordination systems.  

Upon completion of this unit, students will be able to:

MEM090 
COMBUSTION AIR AND FUEL CONTROL SYSTEMS
Video 7
This unit is the conclusion of Combustion Control, concentrating on combustion air and fuel control.  The purpose of this unit is to explore the structure of combustion control systems, and demonstrate how to develop and implement combustion air and fuel control systems.  Upon completion of this unit, students will be able to identify the basic elements of a combustion control system and formulate combustion air control and fuel control strategies.  Students will:

MEM091 
DRUM LEVEL, BLOWDOWN AND STEM TEMPERATURE CONTROL
Video 8
This introductory unit provides the foundation for a progressive understanding of drum level, blowdown, and steam temperature control and terminology, beginning at the fundamental level.  Upon completion of this unit, students will understand drum level, blowdown, and steam temperature controls.  They will attain a practical knowledge of the control systems in common usage, and be able to discuss control system attributes, specifications and applications.  In addition, students should be able to identify and describe drum level, blowdown, and steam temperature controls, their component systems, and their relationship to the overall function of the unit.

MEM101 
BOILER OPERATION FIRESIDE
Video
Features a package boiler which can burn either gas or oil. The controls for each kind of fuel are described in detail.  16 minutes.

MEM103 
BOILER OPERATION WATERSIDE
Video
Illustrates the operating procedures of the steam and water controls on a package steam boiler.  20 minutes.

MEM105 
BOILER OPERATIONS
Video Boiler start-up:  initial conditions, purging, light-off, warm-up; normal operations—monitored parameters, steady state, transient operations; abnormal/emergency operations—flame out, loss of air flow, loss of feed, loss of load; boiler shut down.  30 minutes.

MEM107 
BOILER TUBE REPAIRS
Video Describes the types of boiler tube repairs along with the basics for choosing the most appropriate repair for a given maintenance problem.  Several types of welding repairs are covered.  Also explained is how to identify the probable cause of a specific failure.  1 hour Video.   Includes 1 student workbook and instructor’s guide.

MEM109 
BOILERS — OPERATION
Video Describes boiler and burner operation, preoperational checks, start-up as well as operational checks and shutdown.  1 hour.  Includes student workbook, instructor’s guide, transparencies.

MEM111 
BOILERS AND BOILER  EQUIPMENT
Set of 2 Videos

VIDEO ONE
Demonstrates boiler tube damage, techniques for repairing a waterwall tube by Pad Welding, removing a section of boiler tube, preparing to install a new section of tube, cutting windows in the new tube, and installing a replacement tube.

VIDEO TWO
Explains gauge glass operation and disassembly, cover disassembly and reassembly, gauge glass assembly completion, soot blower disassembly, final soot blower disassembly, poppet valve disassembly, cleaning and inspection, and thrust bearing inspection.

Also available in Spanish.  1 hour.  Includes workbook, instructor’s guide, transparencies.

MEM113 
FURNACE FUNDAMENTALS
Video
This program begins with a description of the principles of furnace operation, including combustion and the heat transfer process.  Typical furnace systems are used to explain burner designs, air flow, fuel flow and process fluid flow.  The unit includes discussion of furnace instrumentation and instrument control systems, as well as principles of operation of typical electric furnaces.  Includes 1 student workbook.

MEM115 
FURNACE OPERATIONS
Video
Covers furnace startup, normal furnace control operations, safe furnace equipment checks, use of safety equipment and a typical shutdown.  It describes symptoms of common malfunctions, such as overheating, tube plugs, and flameouts, and standard emergency responses.  The unit concludes with a review of safety in furnace operation.  Includes 1 student workbook.

MEM117 
HEAT EXCHANGERS
Video Explains heat transfer, tube and shell heat exchangers, preoperational checks, filling and venting, completing start-up, increasing heat load, recognizing problems and shutdown.  1 hour.   Includes student workbook, instructor’s guide, transparencies.

MEM119 
INTRODUCTION TO BOILERS — AN OVERVIEW
Video Presents boiler functions and applications—power generation, process heating, building heating; boilers systems—fuel, air , feedwater, steam; basic operation—inter-relationship of systems/factors affecting efficiency.  A student workbook is included.  30 minutes.

MEM121 
REFRACTORY MAINTENANCE
Video Demonstrates various types of refractory and boiler wall constructions, and will enable trainees to select the proper type of refractory for a particular application.  Refractory failure causes, symptoms and repair techniques using brick, castable and plastic are explained.  1 hour.  Includes 1 student workbook and instructor’s guide.

MEM123 
STEAM TURBINES
Video Features introduction to turbine operation, principles of turbine operation, auxiliary systems and control devices, valve lineup and other preoperational checks, checking auxiliary systems, turbine warmup, initial roll and start-up and loading and shutdown.  1 hour.  Includes student workbook, instructor’s guide, transparencies.

Compressors

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ISK082     
CENTRIFUGAL AIR COMPRESSORS
Video

Tape One takes a look at air compression, centrifugal air compressors, air intake filters and maintenance, lubrication system and maintenance, and how to troubleshoot the lubrication system.

Tape Two explains gear box design, inlet disassembly, horizontally-split compressor disassembly, vertically-split compressor disassembly, checking bearing clearance, gear checks, and impeller clearance checks.

Tape Three stresses intercoolers and aftercoolers, separators, receivers and dryers, coupling alignment, vibration analysis, troubleshooting high air temperature, and common compressor problems.

Three 1-hour Videos, student workbook, instructor’s guide, transparencies.

ISK083     
RECIPROCATING AIR  COMPRESSORS
Video
Gives an introduction to compressor operations, principles of compressor operation, capacity control modes, preoperational checks, start-up, periodic checks, and manual unloading and shutdown.  1 hour.

Includes student workbook, instructor guide, and transparencies.

ISK084  
AIR COMPRESSORS AND BLOWERS
Video
Tape One concerns reciprocating air compressor discharge valve removal and disassembly, discharge valve seat cleaning, inspection and lapping, discharge valve guard cleaning inspection and maintenance, discharge valve reinstallation, reciprocating compressor suction valve unloader removal and disassembly, suction valve unloader testing, suction valve and unloader installation.

Tape Two details reciprocating air compressor disassembly, piston and piston rod removal, piston and cylinder measurements, piston ring installation, piston and piston rod installation, and piston-to-cylinder head clearance adjustment.

Tape Three teaches rotary blower disassembly, removing the timing gears, head plate and shafts, bearings, installing the bearings and the seal in a rotary blower, installing the timing gears in a rotary blower, and adjusting the timing and reassembling the rotary blower.

Includes three 1-hour Videos, student workbook, instructor’s guide, transparencies.

MEM125 
CENTRIFUGAL COMPRESSORS
Video This unit identifies the major components of a centrifugal compressor and explains how it compresses air.  The precautions and preparations associated with centrifugal compressor overhauls are covered, along with the major steps in disassembling and reassembling vertically split compressors and some of the typical checks and measurements.  1 hour.  Includes 1 workbook, 1 instructor’s guide.

Engines

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MEM161 DIESEL ENGINES
Set of Three Videos

Three 1 hour videotapes, 1 student workbook, 1 instructor’s guide.  Also available in Spanish.

Fasteners

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MEM162 
BOLTING AND FASTENING
Video

1 hour video, 1 student workbook, 1 instructor’s guide.

MEM163 
THREADED FASTENERS
Video Transfer
A convenient, effective way to teach anyone how to identify, measure, and use SAE and metric fasteners.  Close-up photos and technical illustrations are used to point out the features and head markings which help identify a fastener’s type, grade, and material.

Tools

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MEM165 
BASIC HAND TOOLS
Video  
It’s surprising how common tools are mishandled.  This program demonstrates the proper ways to use the 29 hand tools we consider basic for millwrights.  15 minutes.

MEM167 
THE COMBINATION SQUARE SET
Video
Nearly everyone has used a combination square, but not everyone realizes how versatile the tool is.  This program  covers the many uses of the square as well as the protractor and center head attachments.  11 minutes.

MEM169 
THE DIAL INDICATOR
Video
The dial indicator (or eccentricity gage) is a precise tool for measuring variations on a surface from a fixed point.  This program  details the many applications for this handy device.  7 minutes.

MEM171 
HAND TOOLS
Set of Two Videos

VIDEO ONE
Presents vises and clamps, screwdrivers, hammers, mallets and sledges, punches, non-adjustable wrenches, socket wrenches, adjustable wrenches, torque wrenches and pliers.

VIDEO TWO
Tape Two demonstrates snips and hacksaws, chisels, power hand tools, taps, dies, reamers and files.

Includes  2 1-hour Videos, student workbook, instructor guide, transparencies.  Also available in Spanish.

MEM173 
HAND TOOLS 1
Video Discusses the safe use and care of a wide range of hand tools.  It examines hammers, mallets, open-end wrenches, box-end wrenches, combination wrenches, socket and impact wrenches, adjustable wrenches, pipe wrenches, chain and strap wrenches, spanner wrenches, setscrew wrenches, standard and offset screwdrivers and specialized screwdrivers.  1 hour.  Includes 1 workbook, 1 instructor’s guide.  Also available in Spanish and Portuguese.

MEM174 
HAND TOOLS 2
Video
Covers tools not introduced in Hand Tools 1, again emphasizing their safe use and care.  Tools examined are pliers (slip-joint, locking, needle-nosed, cutting and snap-ring); vises (bench and pipe); clamps (C-type, welding table, and spring); and punches (prick, center, drift, pin, alignment and gasket).  1 hour.  Includes 1 workbook, 1 instructor’s guide.  Also available in Spanish and Portuguese.

MEM177 
HAND TOOLS -- OPERATIONS, MAINTENANCE
Video The purpose of this unit is to provide trainees with the basic essentials of operations maintenance.  The unit shows trainees how to select, use and care for various basic hand tools.  Covered in the unit are open-end, box-end, socket and adjustable wrenches; standard and Phillips screwdrivers; and pliers and hammers.  This unit also covers stopping leaks, cleaning strainers and replacing filters.  1 hour.  Includes 1 workbook, 1 instructor’s guide.

MEM179 
MEASURING INSTRUMENTS
Video
Explains the steel rule, the vernier caliper, the outside micrometer, the outside vernier micrometer, inside and depth micrometers, telescoping and thickness gauges and the dial indicator.  Includes 1 hour Video, student workbook, instructor’s guide, transparencies.  Also available in Spanish.

MEM181 
THE METRIC MICROMETER
Video
Using simple techniques, one can learn to read any micrometer in a few minutes.  9 minutes.

MEM183 
THE OUTSIDE MICROMETER
Video
This program shows and names the various parts and adjustments of the outside micrometer.  It explains how to read the graduations clearly and concisely.  It shows the procedure for handling and storage of the micrometer.  12 minutes.

MEM185 
POWER TOOLS
Video
Types of power tools found in a typical plant are presented in this unit so that trainees can learn to select the most appropriate tool for a given job and operate it safely.  A full range of power tools is covered, including pneumatic tools, electric tools, portable power grinders, power saws and snips, impact wrenches, pipe threading machines, portable drills, and drill presses.  1 hour, 1 workbook, 1 instructor’s guide.

MEM186 
PRECISION MECHANICAL  MEASURING SERIES
Video Series
This series consists of 5 live-action videotapes (MEM187-MEM191).  
Also included are:

Also available in Spanish.

MEM187 
INTRODUCTION TO MEASUREMENTS
Video
This program focuses on the fundamentals of precision mechanical measuring.  Key concepts and terminology, such as tolerance, ID, OD, fit, and contour are explained.  The lesson concludes with practice exercises in the text that require the trainee to take accurate measurements using both English and metric steel rules.  22 minutes.

MEM188 
MICROMETERS
Video
This lesson explains the use and operation of the most common mechanical measuring instrument, the micrometer.  The specific functions of different types of micrometers are demonstrated, with emphasis on how to read the three scales on an outside vernier micrometer.  18 minutes.

MEM189 
CALIPERS
Video
The measuring function of vernier and dial calipers is demonstrated, and the trainee learns how to read the scales on these instruments when measuring inside, outside, and depth dimensions.  Hands-on exercises require the trainee to take measurements using the dial caliper.  15 minutes.

MEM190 
APPLYING MEASUREMENT  SKILLS
Video
This lesson provides extensive hands-on practice using all of the instruments in the kit.  Trainees will master reading the basic  print, locating the dimensions on the practice assembly, and taking accurate and correct measurements.  Additional practice in converting between measurement systems is also provided.  14 minutes.

MEM191 
ADVANCED TECHNOLOGY
Video
This lesson introduces trainees to the parts and functions of advanced measuring instruments, such as the optical micrometer.  The optical comparator, the cordax and the OAM are demonstrated.  The lesson concludes by examining the range of specialized automated and computerized equipment.  Also available in the field.  16 minutes.

MEM193 
TORQUING
Video
Colorful illustrations demonstrate the utilization of torque in tightening threaded fasteners with emphasis on the use of washers and proper lubrication.  See three methods of torquing and the recommended procedures for installing flanges or manway covers.

MEM195 
THE VERNIER CALIPER
Video
Learn how the vernier caliper is used to make precise outside and inside measurements and how to read them step-by-step in inches.  10 minutes.

Machinery Mechanical Drives

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MEM197 MACHINERY COMPONENT MAINTENANCE AND REPAIR
Video Lecture Series
Featuring Heinz Bloch
This 12-part reference library presents guidelines, procedures, and techniques that the author has collected and field-tested over the past several decades.  Each module provides a long-needed source of practical engineering reference information that the viewer can easily adapt to similar machinery or machinery installations in their particular plant.  Also included with the series is a 600-page reference text that expands on many of the topics presented in the videotapes.

MEM198 
INTRODUCTION AND OVERVIEW
Video 1

MEM199 
MACHINERY FOUNDATIONS  AND GROUTING
Video 2

MEM200 
MACHINERY PIPING CONSIDERATIONS
Video 3

MEM201 
MACHINERY ALIGNMENT METHODS
Video 4

MEM202 
BALANCING MACHINERY COMPONENTS
Video 5

MEM203 
BALL BEARING MAINTENANCE  AND REPLACEMENT
Video 6

MEM204 
MECHANICAL SEAL INSTALLATION, REPAIR, AND MAINTENANCE
Video 7

MEM205 
WELDED SHAFT REPAIR METHODS
Video 8

MEM206 
CASTING SALVAGING METHODS AND COMPRESSOR ROTOR
DESIGN OVERVIEW, DISASSEMBLY AND CLEANING
Video 9

MEM207 
COMPRESSOR ROTOR REPAIR, REASSEMBLY AND VERIFICATION
Video 10

MEM208 
HYDRAULICALLY FITTED COUPLING HUBS/SELECTION AND
APPLICATION OF O-RINGS
Video 11

MEM209 
PROTECTING MACHINERY  PARTS AGAINST LOSS OF SURFACE
Video 12

MEM211 
AC MOTOR OPTIONS AND VARIATIONS
Video

MEM213 
AC VARIABLE SPEED DRIVE CONTROLLERS
Video

MEM215 
ADVANCED ALIGNMENT
Video Features introduction to alignment, misalignment in the vertical and horizontal planes, detecting misalignment, a typical alignment kit, measuring bracket sag, mounting dial indicators, taking alignment readings, and calculating misalignment corrections.  Includes instructor’s guide, workbook, transparencies.  1 hour.  Also available in Spanish.

MEM217 
ANTI-FRICTION BEARING LUBRICATION
Video

MEM219 
BALL BEARING MAINTENANCE  AND FAILURE ANALYSIS
Video
What you need to know to make bearings run, and how to determine why and when they don’t.  Covers installation methods, fits, clearances, tolerances, and lubrication.  Also failure causes, including contamination, brinelling, thrust failures, misalignment, and metal fatigue.  18 minutes.

MEM221 
BALL BEARINGS
Video

MEM223 
BASIC ELECTRICITY
Video

MEM227 
CLUTCHES AND BRAKES
Video

ISK017 
COMPUTERIZED AND LASER ALIGNMENT
Video

This presentation treats the topics of computerized alignment and laser alignment.

Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and 1 set of transparencies.

MEM229 
CONVEYOR COMPONENTS
Video

MEM235 
COUPLINGS
Video

MEM237 
CUTTING AND COUPLING OF HYDRAULIC HOSE
Video

MEM239 
CUTTING AND COUPLING OF INDUSTRIAL HOSE
Video
Describes the recommended methods of cutting hose and installing common hose couplings.  Installation methods discussed include preformed bands, wire clamps, ferrules, single and double bolt clamps, and interlocking clamps.  12 minutes.

MEM241 
DC MOTORS AND VARIABLE SPEED CONTROLS
Video

MEM243 
ELECTRIC MOTORS
Video

MEM245 
FABRICATION OF FLEXIBLE  METAL HOSE ASSEMBLIES
Video

MEM247 
FLEXIBLE METAL HOSE
Video

MEM249 
GEAR BOXES
Set of Two Videos

VIDEO ONE
Explores gear boxes, component inspection, performing precision measurements, installing bearing and oil seals, reinstalling the bearing covers and checking shaft runout, checking backlash and tooth contact and gear designs.
 
VIDEO TWO
Describes periodic checks, lubrication, removing and installing the oil seals, wormgearing design, worm shaft endplay, wormgear endplay and positioning, and gear box maintenance guidelines.

Includes instructor’s guide, workbook, transparencies.  Also available in Spanish.

MEM253 
GEAR REDUCERS
Video

MEM255 
GEAR REDUCER SELECTION
Video

MEM257 
HYDRAULIC HOSE COUPLINGS AND FITTINGS
Video

MEM259 
HYDRAULIC HOSE TYPES AND CONSTRUCTION
Video

MEM261 
INDUSTRIAL HOSE APPLICATIONS
Video

MEM263 
INDUSTRIAL HOSE CONSTRUCTION
Video

MEM265 
INDUSTRIAL HOSE COUPLINGS
Video

MDR001 
INSTALLATION AND MAINTENANCE SERIES
Video Series
This series consists of six videos (MDR002-MDR007) which describe the proper installation and maintenance techniques of various components in power transmission product applications.  Each video is accompanied by a workbook which includes a pre-test and final exam.  The programs are ideal for classroom presentation and student orientation.

MDR002 
ROLLER CHAIN
Video
This video program demonstrates the proper installation and removal techniques of roller chain in power transmission product applications.  The video also discusses several maintenance methods necessary to preserve the working life of roller chain.  A workbook is included.  14 minutes.

MDR003 
V-BELT
Video

MDR004 
BUSHING
Video

MDR005 
SHAFT COUPLINGS
Video

MDR006 
UNMOUNTED BEARING
Video

MDR007 
MOUNTED BEARING
Video

MDR011 
LASER ALIGNMENT
Video

ISK013  
LUBRICANT AND TREND  ANALYSIS
Video The two major topics of lubrication analysis and trend analysis are treated here.
Includes 1 hour Video, 1 student workbook, 1 instructor’s guide and 1 set of transparencies.

MDR013 
MAINTAINING AND TROUBLESHOOTING  BRAKES AND CLUTCHES
Video

MDR015 
MAINTAINING AND TROUBLESHOOTING GEAR REDUCERS
Video
This program teaches trainees the basic principles of operation, maintenance and repair of gear reducers.  Trainees will learn the basic parts of all rleducers; some of the common things that go wrong with them; some common practices and procedures for maintenance and repair; what to do when replacing a seal; and what to do during an overhaul.  A Study Guide is available.  25 minutes.

MDR017
MAINTAINING FLEXIBLE  DRIVES:  ROLLER CHAIN AND SILENT CHAIN
Video

MDR019 
MAINTAINING AND TROUBLESHOOTING INDUSTRIAL GEARING
Video